Module 1: Introduction to Corrosion in Oil and Gas Facilities

• Definition and importance of corrosion control

• Cost and impact of corrosion in oil and gas operations

• Corrosion-prone areas: pipelines, tanks, refineries, offshore platforms

Module 2: Fundamentals of Corrosion Science

• Basic electrochemical principles

• Anodic and cathodic reactions

• Types of corrosion: uniform, pitting, crevice, galvanic, intergranular, MIC, etc.

• Factors influencing corrosion (temperature, flow rate, contaminants, pressure)

Module 3: Corrosion Detection and Monitoring Techniques

• Visual inspection and non-destructive testing (NDT) methods

• Ultrasonic thickness measurement and radiography

• Corrosion coupons and probes

• Online corrosion monitoring systems

Module 4: Materials Selection and Design Considerations

• Corrosion-resistant alloys (CRA), carbon steels, stainless steels

• Material compatibility and selection for different environments

• Design modifications to minimize corrosion risk

Module 5: Protective Coatings and Linings

• Coating systems used in oil and gas facilities

• Surface preparation and application techniques

• Coating inspection and maintenance

• Internal linings for tanks, vessels, and pipelines

Module 6: Cathodic Protection (CP) Systems

• Principles of CP and electrochemical protection

• Types: sacrificial anode and impressed current systems

• Design, installation, and testing of CP systems

• Integration of CP with coating systems

Module 7: Chemical Corrosion Inhibition

• Types of corrosion inhibitors and their applications

• Injection and monitoring systems

• Safety and environmental considerations

• Efficiency evaluation and dosage control

Module 8: Corrosion in Specific Systems

• Corrosion in upstream, midstream, and downstream facilities

• CO₂ and H₂S corrosion (sweet and sour service)

• Microbiologically influenced corrosion (MIC)

• Erosion-corrosion and under-deposit corrosion

Module 9: Corrosion Control Management Systems

• Developing and implementing a corrosion control program

• Inspection and maintenance planning

• Risk-based inspection (RBI) and asset integrity management

• Documentation, reporting, and data analysis

Module 10: Health, Safety, and Environmental Practices

• Safety precautions in corrosion control operations

• Waste management and environmental protection

• Safe handling of chemicals and equipment

Module 11: Case Studies and Practical Exercises

• Review of major corrosion failures and lessons learned

• Practical exercises in corrosion monitoring and evaluation

• Real-world applications in pipelines, refineries, and offshore facilities