Pressure Vessel Inspection Course

The Pressure Vessel Inspection Course provides participants with comprehensive knowledge and practical skills required to inspect, evaluate, and maintain pressure vessels used in industries such as oil and gas, petrochemical, power generation, manufacturing, marine, and process plants. Pressure vessels operate under high-pressure conditions and are critical to safe and efficient operations. Failure of these vessels can result in catastrophic accidents, environmental incidents, production losses, and significant financial costs.

This course equips participants with the ability to understand pressure vessel design principles, damage mechanisms, inspection requirements, integrity assessment techniques, applicable codes and standards, and maintenance best practices. Participants will learn how to identify defects, assess vessel condition, plan inspections, interpret inspection results, and recommend corrective actions to ensure continued safe operation and regulatory compliance.

FOR CORPORATE BOOKING

It’s a lot easy for companies (corporate) to  book courses their personnel courses with us, we are very flexible.

What You Will Benefit When Your Book Corporate Training With Oil Train:

  • Training Time Flexibility 

  • Quality training facility

  • Tailored Training Delivery Mode

  • Training venue flexibility ( We can deliver this training at your location)

  • Hard copy certificate sent to you

To book:

send a request to [email protected], [email protected]

Call Or Whatsapp

+2347036248614

Job Connect

Join Our Manpower Supply network

Course Outline

  1. Introduction to Pressure Vessel Inspection

    • Fundamentals of pressure vessels
    • Types and classifications of pressure vessels
    • Pressure vessel applications in industry
    • Roles and responsibilities of inspectors
    • Importance of pressure vessel integrity

    Pressure Vessel Design Fundamentals

    • Pressure vessel components
    • Vessel geometry and configurations
    • Internal and external pressure considerations
    • Design principles and calculations
    • Design limitations and safety factors

    Codes, Standards and Regulatory Requirements

    • ASME Boiler and Pressure Vessel Code
    • API inspection standards
    • National regulatory requirements
    • Industry best practices
    • Compliance obligations

    Materials of Construction

    • Carbon steel vessels
    • Stainless steel vessels
    • Alloy materials
    • Material properties and selection
    • Material degradation mechanisms

    Pressure Vessel Damage Mechanisms

    • General corrosion
    • Localized corrosion
    • Erosion and erosion-corrosion
    • Stress corrosion cracking
    • Hydrogen damage
    • Fatigue cracking
    • Thermal degradation
    • Creep damage
    • Mechanical damage

    Corrosion Assessment and Control

    • Corrosion mechanisms in pressure vessels
    • Corrosion monitoring techniques
    • Corrosion rate determination
    • Corrosion prevention strategies
    • Corrosion management programs

    Inspection Planning and Preparation

    • Inspection objectives
    • Risk-Based Inspection (RBI)
    • Inspection intervals
    • Inspection procedures
    • Inspection safety requirements

    Visual Inspection Techniques

    • External visual inspection
    • Internal visual inspection
    • Surface defect identification
    • Inspection documentation
    • Reporting requirements

    Non-Destructive Testing (NDT) Methods

    • Visual Testing (VT)
    • Ultrasonic Testing (UT)
    • Magnetic Particle Testing (MT)
    • Liquid Penetrant Testing (PT)
    • Radiographic Testing (RT)
    • Eddy Current Testing (ECT)
    • Advanced NDT techniques

    Thickness Measurement and Corrosion Monitoring

    • Ultrasonic thickness measurements
    • Corrosion mapping
    • Remaining life calculations
    • Corrosion trend analysis
    • Monitoring programs

    Pressure Testing and Leak Testing

    • Hydrostatic testing
    • Pneumatic testing
    • Leak detection methods
    • Test procedures and precautions
    • Test result evaluation

    Fitness-for-Service Assessment

    • Fitness-for-Service principles
    • API 579 overview
    • Remaining life assessment
    • Defect evaluation methods
    • Repair versus replacement decisions

    Pressure Relief Devices Inspection

    • Safety relief valves
    • Pressure relief systems
    • Inspection requirements
    • Testing and calibration
    • Maintenance requirements

    Repair and Alteration of Pressure Vessels

    • Repair methods
    • Welding repairs
    • Temporary repairs
    • Alteration requirements
    • Post-repair inspection

    Risk-Based Inspection (RBI)

    • RBI methodology
    • Probability of failure assessment
    • Consequence of failure assessment
    • Risk ranking and prioritization
    • Inspection planning using RBI

    Asset Integrity Management for Pressure Vessels

    • Mechanical integrity programs
    • Asset lifecycle management
    • Inspection data management
    • Reliability improvement
    • Performance monitoring

    Failure Analysis and Root Cause Investigation

    • Failure investigation process
    • Root Cause Analysis techniques
    • Metallurgical examination
    • Corrective actions
    • Lessons learned

    Storage Tanks and Pressure Vessel Interface

    • Relationship between tanks and pressure vessels
    • Shared degradation mechanisms
    • Inspection considerations
    • Operational integrity management

    Digital Technologies in Pressure Vessel Inspection

    • Digital inspection tools
    • Inspection software systems
    • Drone-assisted inspections
    • Digital twins
    • Predictive maintenance technologies

    Health, Safety and Environmental Considerations

    • Safe inspection practices
    • Confined space entry requirements
    • Hazard identification
    • Permit-to-work systems
    • Emergency response procedures

    Inspection Documentation and Reporting

    • Inspection records management
    • Inspection reports preparation
    • Regulatory documentation
    • Integrity databases
    • Audit requirements

    Practical Workshops and Case Studies

    • Pressure vessel inspection planning
    • Corrosion assessment exercises
    • Thickness measurement practical
    • NDT interpretation exercises
    • Fitness-for-Service case studies
    • Failure investigation case studies
    • Inspection report preparation

Benefits of Getting This Training and Certification

  • Develop professional competence in pressure vessel inspection and integrity management.
  • Enhance career opportunities in oil & gas, petrochemical, power, and manufacturing industries.
  • Learn internationally recognized inspection practices and standards.
  • Improve understanding of ASME, API, and industry inspection requirements.
  • Strengthen skills in NDT, corrosion assessment, and integrity evaluation.
  • Reduce equipment failures, downtime, and maintenance costs.
  • Support regulatory compliance and operational safety.
  • Improve asset reliability and lifecycle performance.
  • Increase workplace safety and risk management capabilities.
  • Demonstrate professional expertise through recognized certification.

Course Fees

Request [email protected], WhatsApp +234 7036248614 

Course Duration

3 Days 

Registration Is Ongoing:

  • Register at any of the training centers nationwide
  • WhatsApp +234 7036248614 to start your registration process.

Port Harcourt:

17 Sentel, East, West Road, Port Harcourt

Lagos:

LAGOS
205, Eko Plaza,
Cele Bus Stop
Akowonjo, Egbeda Directly Opposite NNPC Filling Station.

Other Locations we can deliver this training for corporate requests:

Ibadan, Warri, Calabar, Eketi, Enugu, Abuja, and others.

Online training available for this course:

To complete this training online Email:  [email protected]

  • Call or WhatsApp  +234 7036 248 614 

Yes You can Take the AMPP Standard Of This Course And The Exams In Our Centre.  Training Cost is $250, Exams Cost $3,950

Frequently Asked Questions  (FAQs)

Who needs To Attend  the asset integrity   Course?

NDT professionals, Coating Inspectors and more

How many certificates will I receive after this course?

On completion, the participant will get one (1) certificate with an option for extra 1 certificates.

What certification will I get after completion of this training?

on completion, participants gets an AMPP standard of  certificate from Oil Train

Testimonies

since 2017, We have completed almost all our personnel training and certification with Oil and Gas training institute, we are happy to state that it's been all good all these years and our connections with Oil Train is growing further.
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