Module 1: Introduction to Offshore Corrosion and Management Concepts

• Overview of offshore corrosion problems and their economic impact

• Objectives and principles of corrosion management

• Corrosion management system (CMS) structure and implementation framework

Module 2: Offshore Environment and Corrosion Mechanisms

• Environmental conditions affecting corrosion offshore (humidity, temperature, salinity)

• Types of corrosion in marine and offshore environments: galvanic, pitting, crevice, MIC, under-deposit, erosion, and stress cracking

• Corrosion zones: atmospheric, splash, tidal, submerged, and buried

Module 3: Materials and Design for Corrosion Control

• Material selection for offshore applications

• Design strategies to minimize corrosion risk

• Corrosion-resistant alloys (CRA), stainless steels, and coatings

• Case examples of material failure due to poor selection

Module 4: Coating Systems for Offshore Structures

• Coating types and selection criteria for offshore zones

• Surface preparation and application methods

• Inspection and quality control of coating operations

• Maintenance painting and touch-up practices

Module 5: Cathodic Protection for Offshore Platforms

• Principles of cathodic protection (CP)

• Sacrificial anode and impressed current systems (ICCP)

• CP design, installation, monitoring, and maintenance

• Integration of CP with coating systems

Module 6: Corrosion Monitoring and Inspection Techniques

• Corrosion monitoring tools: coupons, probes, sensors, ultrasonic testing

• Inspection techniques for topside, subsea, and splash zones

• Non-destructive testing (NDT) methods and data interpretation

• Remote inspection and ROV-assisted monitoring

Module 7: Corrosion Risk Assessment and Management Planning

• Corrosion risk identification and ranking

• Developing and implementing a Corrosion Management Plan (CMP)

• Risk-based inspection (RBI) and maintenance optimization

• Data management, reporting, and KPI tracking

Module 8: Chemical Treatment and Inhibitor Application

• Role of chemical inhibitors in offshore corrosion control

• Selection, dosing, and monitoring of inhibitors

• Compatibility with system materials and coatings

• Environmental and safety considerations

Module 9: Failure Analysis and Case Studies

• Common corrosion-related failures in offshore platforms

• Root cause analysis (RCA) techniques

• Lessons learned and best industry practices

Module 10: Health, Safety, and Environmental Considerations

• Safe work practices during inspection and corrosion control activities

• PPE and hazard identification

• Waste handling and pollution prevention measures

Module 11: Developing an Offshore Corrosion Management System (CMS)

• Key components of an effective CMS

• Integration with Asset Integrity and Maintenance Management systems

• Roles and responsibilities in corrosion control teams

• Continuous improvement and audit processes

Module 12: Practical Demonstrations and Workshop Exercises

• Real-life case reviews of offshore corrosion control programs

• Data interpretation exercises and corrosion mapping

• Hands-on use of inspection tools and reporting templates