Module 1: Introduction to Offshore Corrosion and Coating Systems

• Understanding offshore environments and corrosion mechanisms

• Role of protective coatings in asset integrity

• Common types of corrosion on offshore structures

Module 2: Offshore Coating Standards and Specifications

• Overview of ISO, NORSOK, SSPC, and NACE coating standards

• Classification societies (DNV, ABS, Lloyd’s) coating requirements

• Coating specification preparation and interpretation

Module 3: Coating System Design and Selection

• Factors affecting coating system design

• Types of protective coatings: epoxy, polyurethane, zinc-rich, thermal spray, etc.

• Compatibility between primers, intermediates, and topcoats

• Coating systems for atmospheric, splash, and submerged zones

Module 4: Surface Preparation for Offshore Coating Applications

• Overview of surface contaminants and preparation methods

• Abrasive blasting, hydro-blasting, and power tool cleaning

• Surface profile and cleanliness verification

• Pre-application inspection and environmental conditions

Module 5: Coating Application Techniques

• Application methods: spray, brush, roller, plural component systems

• Mixing, thinning, and pot life management

• Environmental control during coating (humidity, temperature, dew point)

• Coating application in difficult-to-reach or confined areas

Module 6: Coating Inspection and Quality Assurance

• Wet and dry film thickness measurement

• Adhesion and holiday testing

• Defect identification and rectification

• Coating inspection documentation and reporting

Module 7: Cathodic Protection and Coating Interface

• Integration of coatings with cathodic protection (CP) systems

• Coating performance in conjunction with sacrificial anodes

• Inspection and maintenance of CP systems

Module 8: Maintenance and Repair of Offshore Coatings

• In-service inspection and degradation monitoring

• Touch-up and recoating procedures

• Surface preparation and repair in offshore environments

• Planning offshore coating maintenance programs

Module 9: Health, Safety, and Environmental Considerations

• Safety precautions during coating operations offshore

• PPE requirements and hazard identification

• Waste management and environmental protection practices

Module 10: Practical Demonstrations / Case Studies

• Case studies of offshore coating failures and lessons learned

• Coating performance evaluation on real-life offshore projects

• Practical inspection exercises