Module 1: Introduction to Surface Preparation

• Overview of coating and corrosion protection systems

• Importance of surface preparation in coating performance

• Factors affecting coating adhesion and service life

Module 2: Surface Contaminants and Their Effects

• Types of contaminants: rust, oil, grease, salts, old coatings, dust

• Methods of detection and testing for contaminants (Bresle, dust tape test)

Module 3: International Standards and Specifications

• Understanding ISO 8501, ISO 8502, ISO 8503

• SSPC and NACE standards overview

• Coating manufacturer surface preparation requirements

Module 4: Mechanical Cleaning Techniques

• Hand and power tool cleaning

• Equipment types: wire brushes, grinders, needle guns

• Limitations and safety precautions

Module 5: Abrasive Blasting Methods

• Dry abrasive blasting principles

• Grit types and selection (garnet, steel shot, aluminum oxide, etc.)

• Surface profile and cleanliness grades (Sa 1–Sa 3)

• Blast nozzle types, pressures, and air quality

• Safety and environmental controls

Module 6: Wet Abrasive and Hydro-Cleaning Techniques

• Water jetting standards (WJ1–WJ4)

• Equipment setup and operational parameters

• Advantages, limitations, and safety in hydro-cleaning

Module 7: Chemical and Solvent Cleaning

• Degreasing, pickling, and acid cleaning principles

• Application techniques and chemical handling safety

• Compatibility with coating systems

Module 8: Surface Profile Measurement and Inspection

• Tools and methods (replica tape, profile gauge, comparators)

• Verification of surface cleanliness

• Pre-coating inspection documentation

Module 9: Safety in Surface Preparation Operations

• PPE and respiratory protection

• Dust and noise control

• Safe handling of abrasives and chemicals

• Confined space considerations

Module 10: Environmental and Waste Management

• Dust collection and waste disposal techniques

• Environmental regulations and best practices

• Eco-friendly surface preparation alternatives

Module 11: Common Surface Preparation Problems and Solutions

• Identifying and correcting poor surface profiles

• Troubleshooting adhesion failures

• Preventive maintenance and process optimization

Module 12: Quality Control, Documentation, and Reporting

• Recording surface preparation parameters

• Inspection checklists and daily reports

• Coordination with coating and QA/QC teams

Module 13: Practical Demonstrations / Case Studies

• Live demonstration of cleaning methods

• Inspection and reporting exercises

• Evaluation of surface conditions before and after preparation